İntegral Metal A.Ş.

 (0)

 

 

 

In aluminium, we determine the mould

Services

            At Integral Metal Inc., we are committed to delivering end-to-end engineering and manufacturing solutions across a wide spectrum of industries.
Our services are built upon a foundation of technological excellence, precision craftsmanship, and a forward-thinking approach that embraces innovation, sustainability, and customer satisfaction.
 

🌐 Industries We Serve

Our expertise extends across both domestic and international markets in the following key sectors:
 

  • Construction and Structural Engineering:

We supply high-grade aluminum components and structural profiles for heavy-duty applications in the construction industry, including façade systems, formwork elements, and custom extrusions used in architectural and infrastructure projects.
 

  • Industrial Manufacturing & Mold Industry:

We design and produce high-precision aluminum injection molds using advanced CNC machining. Our molds are used in the mass production of footwear soles, plastic parts, and rubber components — offering durability, dimensional consistency, and extended cycle life.
 

  • Automotive and Sub-Industry:

We manufacture precision aluminum parts and tool components for automotive OEMs and Tier 1 & Tier 2 suppliers. Our capabilities include prototype part development, mold production for interior and underbody components, and supply of support brackets and fixtures.
 

  • Aerospace & Defense Sub-Industries:

We supply lightweight, high-strength custom machined aluminum parts for aerospace equipment manufacturers and subcontractors. Each product is developed under strict quality controls, meeting international aerospace standards and tolerances.
 

  • Raw Material Supply and Custom Fabrication:

We offer a wide selection of high-quality aluminum raw materials in sheets, bars, profiles, and special sections — available with customizable dimensions and alloy grades. In addition, we provide fabrication services such as cutting, bending, surface treatment, and welding tailored to project-specific requirements.
 

🚀 Our Approach

At Integral Metal, we believe that engineering excellence is driven by an unyielding commitment to innovation, quality, and sustainability. We continuously invest in state-of-the-art production technologies, including:

  • Multi-axis CNC machining centers
  • 3D CAD/CAM design systems
  • Automated quality control and measurement equipment
  • In-house mold testing and prototyping capabilities
     

Thanks to our expert engineering team, flexible production infrastructure, and agile supply chain management, we are able to respond quickly to complex customer needs, offer tailor-made solutions, and guarantee on-time delivery — even for technically demanding or large-scale industrial projects.
 

✅ Why Choose Integral Metal?

  • ISO-compliant production standards
  • Long-term partnerships with OEMs and global manufacturers
  • End-to-end project support: from concept to production
  • Transparent communication and after-sales technical assistance
  • Proven track record in cost-efficient, sustainable manufacturing
     

We don’t just deliver products — we build lasting value through intelligent design, technical precision, and strong client collaboration. Whether you're launching a new product line or scaling up an industrial operation, Integral Metal is your reliable partner in turning engineering ideas into reality.
 

store

Custom Aluminum Manufacturing

Price:
$2000.00
{{variant.name}}:
{{opt.name}}
{{opt.value ? '' : opt.name}}
{{opt.value ? '' : opt.name}}
Description

Custom Aluminum Manufacturing - Bespoke Engineering Solutions

Experience the ultimate in precision manufacturing with our Custom Aluminum Manufacturing services. When standard solutions don't meet your unique requirements, our advanced engineering and manufacturing capabilities deliver bespoke aluminum components that exceed expectations and drive innovation across industries.

Engineering Excellence Without Limits

Our Custom Aluminum Manufacturing division represents the pinnacle of specialized aluminum fabrication. We transform your most challenging design concepts into reality through advanced manufacturing processes, premium materials, and uncompromising attention to detail. Every project receives dedicated engineering support from concept through delivery.

Comprehensive Custom Capabilities

Complex Multi-Operation Components: Advanced manufacturing combining CNC machining, forming, welding, and assembly operations in integrated production sequences. Ideal for aerospace assemblies, medical device components, and specialized industrial equipment.

Prototype to Production Services: Seamless transition from initial prototypes through full production runs with consistent quality and optimized manufacturing processes. Complete design validation and process optimization included.

Specialized Alloy Applications: Custom manufacturing using exotic aluminum alloys including 2024, 6061, 7050, and 7075 variants with specialized heat treatments and certification requirements for critical applications.

Large Format Precision Parts: Manufacturing capabilities for oversized components up to 3000mm length with maintained precision across entire work envelope. Perfect for architectural elements, large machinery components, and structural assemblies.

Advanced Manufacturing Technologies

5-Axis Simultaneous Machining: State-of-the-art machining centers enabling complex geometries, undercuts, and compound angles in single setups. Maintains ±0.0003" (±0.008mm) tolerance on critical features.

Precision Sheet Metal Fabrication: Advanced forming, bending, and joining capabilities for complex sheet metal assemblies with integrated machined features and precision hardware installation.

Specialized Welding Processes: Certified TIG, MIG, and friction stir welding capabilities for structural and pressure vessel applications. All procedures qualified to AWS, ASME, and aerospace standards.

Advanced Heat Treatment: In-house solution heat treatment, aging, and stress relief capabilities with precise temperature control and documented processing for critical applications.

Materials Engineering Excellence

Aerospace Grade Alloys: Complete selection of aerospace-certified aluminum alloys with full material traceability and compliance documentation for AS9100 and NADCAP requirements.

Medical Grade Materials: USP Class VI and biocompatible aluminum alloys with specialized surface treatments for medical device and pharmaceutical equipment applications.

High-Performance Alloys: Advanced aluminum-lithium and aluminum-scandium alloys for weight-critical applications requiring maximum strength-to-weight performance.

Custom Alloy Sourcing: Access to specialized aluminum alloys and custom chemical compositions through our network of premium material suppliers.

Precision Surface Engineering

Multi-Layer Coating Systems: Advanced anodizing with subsequent coating applications for enhanced performance including PTFE impregnation and ceramic coating integration.

Precision Surface Texturing: Controlled surface roughness and texture patterns for specific functional requirements including tribological and optical applications.

Exotic Surface Treatments: Specialized treatments including plasma electrolytic oxidation (PEO), vapor deposition coatings, and conversion coatings for extreme environment applications.

Quality Systems & Certification

Complete Inspection Documentation: Full dimensional reports with CMM verification, surface finish measurement, and material property validation. All critical features documented with statistical process control.

Industry Certifications: AS9100D aerospace, ISO 13485 medical device, and IATF 16949 automotive quality management systems ensuring compliance with industry-specific requirements.

Advanced NDT Capabilities: Non-destructive testing including ultrasonic, dye penetrant, and eddy current inspection for critical structural components and pressure vessel applications.

Design & Engineering Services

Complete Design Support: From concept sketches to production-ready drawings with full engineering analysis, finite element modeling, and design optimization recommendations.

Manufacturing Engineering: Process development, tooling design, and production optimization to ensure cost-effective manufacturing while maintaining quality requirements.

Regulatory Compliance: Navigation of industry-specific regulations and standards including FDA, FAA, and international compliance requirements for global market access.

Project Management Excellence

Dedicated Project Teams: Assigned project managers and engineers providing single-point contact and comprehensive project coordination from initial inquiry through final delivery.

Advanced Scheduling: Integrated project management systems with real-time progress tracking, milestone management, and proactive communication throughout manufacturing cycles.

Supply Chain Integration: Seamless coordination with your existing supply chain including just-in-time delivery, vendor-managed inventory, and integrated quality systems.

Investment & Value

Starting at $2,000 for custom aluminum manufacturing projects, our services deliver exceptional value through innovative design solutions, advanced manufacturing capabilities, and comprehensive project support. Complex projects and high-value applications benefit from our expertise in cost optimization and performance enhancement.

Rapid Prototyping: Express prototype services with 3-5 day turnaround for design validation and functional testing requirements.

Scalable Production: Flexible manufacturing capacity supporting prototype quantities through high-volume production with consistent quality and competitive pricing.

Specialized Industries

Aerospace and defense systems

Medical device and biotechnology

Semiconductor capital equipment

High-performance automotive and motorsports

Scientific instrumentation and research

Renewable energy and clean technology

Transform your vision into precision-manufactured reality. Contact our custom manufacturing specialists for comprehensive project consultation, advanced engineering analysis, and innovative manufacturing solutions that push the boundaries of what's possible with aluminum.

About Us

With over 15 years of industry experience, Integral Metal is a trusted industrial organization specializing in aluminum production, renowned for its commitment to quality, reliability, and innovation. Headquartered in Gebze, and supported by our branch office in Antalya, we operate with a robust production and service infrastructure that spans across Turkey.

We process up to 100 tons of raw aluminum per month, delivering high-precision and high-quality production in a variety of categories including:
 

  • Aluminum sheets and profiles
  • Custom aluminum alloys
  • Gift item molds
  • Specialized aluminum production solutions
     

🛠️ Precision Mold Manufacturing Expertise

      In the past five years, our strategic focus on aluminum mold systems has set us apart from our competitors. We design molds for a wide range of products with unmatched detail and originality — helping our clients reduce costs, save time, and accelerate their production workflows.

By leveraging advanced CNC technologies and in-house engineering capabilities, we produce molds that meet the exact standards of the industries we serve, from footwear to industrial machinery.
 

🧪 Risk-Free Investment with Demo Mold Studies

      One of our most valuable services is the demo mold study process — a solution that minimizes the financial risks of mold investment by enabling our customers to test real samples before mass production.
 

      We create custom demo molds based on the client’s specifications and send physical samples worldwide for verification and approval. This approach not only ensures full transparency and reliability but also lays the groundwork for long-term partnerships built on trust and performance.
 

Vision

At Integral Metal, we envision a future where aluminum innovation leads industrial progress — not just in Turkey, but across the global stage.
 

Our mission is to go beyond being a supplier — to become a strategic partner that empowers industries with custom-engineered solutions, advanced mold systems, and a deep commitment to sustainability.
 

Through our demo mold methodology, we give our customers the ability to invest with confidence, minimizing risk and maximizing efficiency. We believe that smart production begins with smart planning — and we provide both.
 

As we push the boundaries of what's possible in aluminum technology, we remain grounded in our core values:

  • Reliability in every partnership,
  • Precision in every product,
  • and Vision in every decision.
     

With our engineering strength, international collaborations, and future-forward mindset, we are building not only the molds of today — but the industry of tomorrow.

Mission

        At Integral Metal, our mission is to redefine the standards of excellence in aluminum production and mold systems by delivering smart, sustainable, and precision-engineered solutions that empower industries and drive progress.
 

We are dedicated to combining advanced production technologies with our deep-rooted expertise to offer our customers not only products — but a competitive advantage. From custom aluminum components to complex mold systems, every solution we produce is designed to optimize our partners’ production processes, reduce risk, and increase efficiency.
 

With a firm commitment to environmental responsibility, innovation, and long-term collaboration, we strive to build strong, trust-based relationships with our clients and contribute to a more intelligent and sustainable future for manufacturing.
 

Each day, we move forward with purpose — seeking not only to strengthen our leadership in the Turkish market but also to expand our global presence as a brand synonymous with precision, reliability, and engineering excellence.
 

Contact Us

Please contact us for all your questions...

Name *
E-Mail *
Message *